Custom Compression Limiters Manufacturer for Plastic Assembly Applications

Compression limiters are metal sleeves designed to carry the compressive load generated when a bolt is tightened through a plastic component. The limiter establishes a defined load path between the bolt and mating component, limiting direct compression of the surrounding plastic and helping maintain the designed clamp load. Its inner diameter, outer diameter, wall thickness and length must be matched to the fastener, plastic section and required clamping condition.

As a compression limiters manufacturer and factory in China, we produce molded-in compression limiters and press-in compression limiters for molded plastic assemblies. Molded-in types are positioned on the mold core before plastic injection, while press-in types are installed into a molded hole after the plastic component is formed. Custom production can be specified by ID, OD, length, wall thickness, retention profile, material and surface finish, based on the assembly drawing and installation requirements.

 

Compression Limiters

 

Compression Limiter Product Specifications   Download PDF

Available in multiple installation styles, materials, and dimensional configurations to support plastic assembly applications across automotive, electronics, industrial equipment, and OEM manufacturing projects.

Series
Size Range
Installation Method
Material
Bolt Grade
Design Features
AY
M4 – M12
Press-In
Carbon Steel
8.8
Radial Tension / Standard Type
BY
M4 – M10
Press-In
Carbon Steel
8.8
Radial Tension / Precision Type
CY
M6 – M8
Press-In
Carbon Steel
10.9
Radial Tension / Heavy Duty Type
DY
M5 – M10
Press-In
Carbon Steel
8.8
Radial Tension / Oval Type
EQ
M5 – M10
Molded-In
Carbon Steel
8.8
Outer Groove & Point / Oval Type
FQ
M4 – M10
Molded-In
Carbon Steel
8.8
Outer Groove & Point / Round Type

 

 

  • Metal Compression Limiter
    Product Type: Metal Compression Limiter
    Size: Metric and Custom Sizes Available
    Installation: Application-Specific Installation Options
    Material: Carbon Steel / Stainless Steel /...
  • Molded-in Compression Limiter
    Product Type: Molded-in Compression Limiter
    Standard: Q/PES001-2026
    Types: EQ – Embedded Elliptical / FQ – Embedded Round
    Installation: In-Mold Embedded During Injection...
  • Press-in Compression Limiter
    Installation Method: Press-Fit into Pre-Formed Plastic Holes
    Inner Diameter: Matched to Bolt Size
    Outer Diameter: Selected According to Housing Hole Size
    Length: Standard / Custom...
  • Slotted Compression Limiter
    Product Type: Slotted Compression Limiter
    Material: Carbon Steel / Stainless Steel
    Structure: Slotted Cylindrical Sleeve
    Available Types: AY / BY / CY / DY
    Bolt Sizes: M4–M12,...
  • Split Compression Limiter
    Product Type: Split Compression Limiter
    Material: Carbon Steel / Stainless Steel
    Inner Diameter: Matched to Bolt Size
    Outer Diameter: Designed According to Housing...
  • Steel Compression Limiter
    Material: Carbon Steel / High-Strength Steel
    Installation: Press-In / Application-Specific Installation
    Compatible Bolt Grade: 8.8 / 10.9
    Available Series: AY / BY / CY /...

Compression Limiter Features & Benefits

01

Prevent Plastic Creep

Maintains structural integrity under continuous clamping loads and helps minimize long-term plastic deformation.

02

Maintain Clamp Load

Provides consistent fastening force throughout the product lifecycle and operating conditions.

03

Improve Joint Reliability

Improves assembly stability and helps reduce component movement during operation.

04

Reduce Assembly Failures

Protects fastening points and plastic bosses from excessive compression and assembly damage.

05

Support Repeated Fastening

Suitable for products requiring maintenance, servicing, or repeated assembly cycles.

06

Extend Product Life

Enhances durability and helps maintain reliable assembly performance over time.

Compression Limiter Material & Surface Options

Available in multiple material grades and surface treatment options to support different load requirements, environmental conditions, and OEM assembly specifications.

01

Carbon Steel

High Strength & Cost Efficiency

Provides stable structural strength and cost-effective performance for general industrial fastening and plastic assembly applications.

02

Stainless Steel

Corrosion Resistance & Durability

Suitable for humid, outdoor, or demanding operating environments where long-term corrosion resistance is required.

03

Surface Treatment

Enhanced Corrosion Protection

A zinc-nickel alloy coating is applied to improve corrosion resistance, increase surface durability, and ensure long-term performance, with additional surface treatments available upon mutual agreement.

04

Custom Materials

Project-Specific Material Solutions

Alternative alloys, special grades, and customer-specified materials are available to meet unique engineering and performance requirements.

Custom Compression Limiter Manufacturing Services

We support OEM projects with custom dimensions, materials, installation methods, and production specifications for global manufacturing applications.

✓ Drawing Customization
✓ Prototype Development
✓ Metric & Inch Sizes
✓ Custom Surface Finishes
✓ Special Lengths
✓ Mass Production Support

Compression Limiter Production Process

A streamlined manufacturing process helps ensure dimensional consistency, structural integrity, and surface protection for compression limiter applications.

Forming
STEP 01

Forming

Compression limiters are formed to the required dimensions and structural specifications to support accurate positioning and load distribution in assembly applications.

Surface Treatment
STEP 02

Surface Treatment

A zinc-nickel alloy coating is applied to improve corrosion resistance, increase surface durability, and ensure long-term performance, with additional surface treatments available upon mutual agreement.

Frequently Asked Questions

Common questions from engineers, OEM buyers, and product development teams regarding compression limiter selection and manufacturing.

What is a compression limiter?

A compression limiter is a precision metal insert that controls clamp loads in plastic assemblies and helps prevent plastic deformation during fastening.

How does a compression limiter work?

The limiter transfers fastening loads through its metal body rather than the surrounding plastic structure.

Why are compression limiters used in plastic assemblies?

They help prevent creep, maintain clamp force, and improve long-term assembly reliability.

What materials are available?

Common options include carbon steel, stainless steel and project-specific materials.

Can compression limiters be customized?

Yes. Custom lengths, diameters, knurling patterns, coatings, and installation styles are available.

Do you support OEM manufacturing?

OEM production is available based on engineering drawings, samples, and project specifications.

With abundant experience, we are one of the most professional compression limiters manufacturers and suppliers in China. Please rest assured to buy high quality compression limiters made in China here from our factory. For custom service and OEM&ODM service, contact us now.

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